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Automation Training Syllabus

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TRAINING SYLLABUS
BASICS OF AUTOMATION
  • Circuit Theory Concepts.
  • Star-Delta Connections.
  • Online Starters.
  • Sensors Principles and Specifications.
  • Electric Motors.
  • Speed – Torque Calculations.
  • Gear Concepts.
  • Basic Electronic Circuits.
  • Digital Electronics.
  • Communication Methodologies.
  • Control Panel Wiring.
  • Field Instruments – Encoders, Actuators and much more.
  • Application Used in Industries.
  • Binary Conversions and much more.
PLC
  • PLC Fundamentals.
  • Source and Sink Concepts.
  • Wiring a PLC for Accepting Inputs (Different Field Devices) and Providing Output.
  • Introduction to PLC Programming Software.
  • Creating New Application, Addressing.
  • Programming Languages.
  • NO/NC Concept, Timer and Counter Concepts.
  • Troubleshooting and Fault diagnostics of PLC.
  • Upload / Download / Monitoring.
  • Forcing of I/O s.
  • Hands on Application with Real time applications.
HMI
  • Introduction to HMI.
  • Graphics Placement.
  • Tag Creation.
  • Creation of Alarm Messages.
  • IP Address Configuration.
  • Downloading and Uploading Programs.
  • Communication with PLC.
  • Fault finding and Troubleshooting.
  • Live Interface.
  • Applications & Application Selections.
SCADA
  • What is SCADA? And where is it used?.
  • The difference between HMI and SCADA.
  • Creating Screens with the Screen Editor.
  • Screen Layout Convention.
  • Creating Dynamic content – Bar Graph, Sliders, 3D Effects, Indicators and Buttons.
  • Configuring Drivers.
  • Setting up Communications.
  • Templates and Navigation.
  • The Tag Database.
  • Trends.
  • Applications Analysis.
  • Exercises on SCADA.
  • Alarm Handling and much more.
DRIVES
  • AC Motors, Operations and Limitations.
  • Motor Starters: DOL, Star-Delta, Auto Transformer.
  • Motor Control Circuits, Interlocking Circuits.
  • Introduction to AC drives and Applications.
  • Criteria for Drive Selection.
  • Speed – Torque Controls.
  • Parameter programing.
  • Designing of Drive Control Panel.
  • Communication with PLC, SCADA Software.
  • Fault Finding / Troubleshooting.
DCS
  • Introduction of DCS.
  • Application of DCS.
  • Architecture.
  • Power Supply and Processor.
  • I/O Modules.
  • Programming.
  • Communications.
  • Difference between PLC and DCS.
SERVO
  • Basic Techniques of Controlling an SERVO Motor.
  • SERVO motor and drive theory.
  • Current-flux Control.
  • How a SERVO drive is constructed, and the various protection features work.
  • Control connections.
  • Parameter overview, Speed, torque and position control.
  • The drive parameters and configuration.
  • Advanced configuration, skip bands fly catching etc..
  • Digital and analogue I/O wiring and configuration..
  • Using servo drive tools..
  • Diagnostics, displaying the last 10 trips.
  • Resetting the drive, Auto reset facilities, User defined logic.
  • Inter bus communications with PC.
ELECTRICAL DRAWINGS
  • Creating a new project from a project template.
  • Creating new schematic pages Inserting symbols and editing symbol properties using the properties Dialog Box.
  • Assigning parts via the device selection.
  • Placing and referencing interruption points automatically.
  • Placing terminals.
  • Creating cables and connections.
  • Creating plugs and plug definitions.
  • Terminals and the terminal navigator.
  • Automatic numbering of PLC points.
  • Creating a table of contents.
  • Panel layout and mounting panels.
  • Exporting a parts list to Excel.
  • Generating an intelligent PDF export.
COMMUNICATION PROTOCOLS
  • USB communications.
  • CLASS-A, CLASS-B, CLASS-C communications In USB.
  • RS-232.
  • RS 485/ 422.
  • ETHERNET/ RJ-45.
  • ETHERCAT.
  • PROFIBUS.
  • PROFINET.
  • MODBUS.
  • FIBRE OPTICS COMMUNICATION.
  • GSM MODULE- SMS technologies in PLC.
  • WEB PAGE CREATION.
PNEUMATICS
  • Introduction to PNEUMATICS.
  • Basic concepts of PNEUMATICS.
  • Types of cylinders- single acting, double acting.
  • Regulators.
  • Air Filter & lubrication applications.
  • Types of solenoid valves.
  • Air flow diagram.
  • Solenoid valve working & principle.
  • PNEUMATIC with PLC control.
  • Applications of PNEUMATICS.
  • Pneumatics calculations.
HYDRAULICS
  • Introduction to HYDRAULICS.
  • Basic components of hydraulics.
  • Cylinders & working principle of it.
  • Pressure measurements & maintenance.
  • Power pack system.
  • Force and flow measurements.
  • Hydraulic flow diagram.
  • Lubrication systems.
  • Calculations of hydraulic systems.
  • Application of hydraulic system.
  • Difference between pneumatics & hydraulics.
PROJECT PLANNING
  • Identifying the requirements.
  • Technical documentations.
  • Project designing.
  • Identifying the suppliers in the market.
  • Selection of suitable devices.
  • Preparations for technical discussions.
  • Project evaluation.
  • Project simulations.
  • Project implementation.
  • Case study.
  • Project manual preparation.
MECHTRONICS
  • Introduction about Mechatronics.
  • Study about SPM.
  • Various fields of SPM.
  • Integration of electronics & mechanical equipments.
  • Applications of Mechatronics.
  • Project management.
  • Control techniques.
  • Design overview of projects.
PLACEMENT TRAINING
  • Group discussion.
  • Personality development.
  • Communication training.
  • Resume preparation.
  • Mock interview.
  • FAQ’s in core industries.
  • Methodology of Job approach.

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